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Installing Panels on Concrete or Masonry


General Tools and Materials:

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  • Caulk Gun Caulk Gun
  • Chalk Line / Laser Chalk Line / Laser
  • Clean Cloth Clean Cloth
  • Color Coordinating Textured Caulk Color Coordinating Textured Caulk
  • Cotton Swabs Cotton Swabs
  • Level Level
  • Loctite© PL© Premium© 3X Construction Adhesive Loctite© PL© Premium© 3X Construction Adhesive
  • Panels Panels
  • Pencil Pencil
  • Safety Glasses Safety Glasses
  • Small Paint Brush Small Paint Brush
  • T-square T-square
  • Tack Cloth Tack Cloth
  • Tape Measure Tape Measure
  • Touchup Kit Touchup Kit
  • Water Water
  • Wire Brush Wire Brush
  • Wood Cutting Saw with Finish Blade Wood Cutting Saw with Finish Blade

NOTE: (1) tube of Loctite PL Premium 3X adhesive is typically needed for every (3) panels.
             (1) tube of textured caulk is typically needed for every (4) panels.

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Click Here to Download a Printable PDF Version

General Tools and Materials:

Installing Panels on Concrete Tools

NOTE: (1) tube of Loctite PL Premium 3X adhesive is typically needed for every (3) panels.
             (1) tube of textured caulk is typically needed for every (4) panels.



Install specific tools


24 Hours Before Starting

Acclimate all panels by storing them flat in the installation location (but away from moisture and direct sunlight or other heat sources) for at least 24 hours.



WARNING:

  • Be sure to obey all safety rules and recommendations set forth by tool manufacturers.
  • Wear safety glasses during the entire installation process.
  • Be sure to follow all applicable building codes.
  • Always comply with clearances set forth by the manufacturer of stoves, fireplaces, furnaces, and any other heat source.

How to Determine Installation Workflow

WARNING: Your panels can only be installed one way. Before starting, look at your panels to determine which way they must be installed.

  • Installation will run left to right or right to left depending on the panel style. Orient one of your panels so that the flat lip on the long side (A) is up. If the fingers project to the left, the installation will run left to right. If the fingers are on the right side of the panel, the installation will go right to left.
  • Chevron panels can be installed horizontally or vertically. For vertical installation of a Chevron focal wall, if you want the center of a panel to align with the middle of the wall, plan for that alignment when trimming the first panel.
TIP: For styles other than Chevron, River Rock and Fieldstone, seams should be offset for a more realistic look. To reduce waste, try to use reserved portions from previously cut panels to start and finish each row. Panels may require shimming and trimming for proper alignment.


Directions

Orient Panels & Determine Installation Order

Step 1

Orient Panels & Determine Installation Order

  1. Orient each of the panels so that the flat lip on the long side (A) is up.
  2. Each panel is hand painted and unique. In some cases, a style includes multiple molds to create an even more realistic look. Frequently the panels will have “A” and “B” stamped on the flat lip (A) to indicate the different molds. When both are available, it is a good idea to try to alternate between A and B panels when installing.
  3. It is often helpful to establish an order for the panels by laying them out prior to starting the installation process. Look at the variation in color and texture to ensure no one section draws the eye.

Prepare Surfaces

Step 2

Prepare Surfaces

Tools:

  • Clean Cloth
  • Tack Cloth
  • Wire Brush
  1. Ensure wall is stable ad in good condition
  2. Wipe hard sufaces with a wire brush to remove loose debris.
  3. Wipe walls wih a tack cloth to remove any dirt or sawdust.
  4. Clean surfaces are required to ensure the panel adhere properly.

Draw Level Line

Step 3

Draw Level Line

Tools:

  • Pencil
  • Level / Laser Level
  • Chalk Line / Laser

Find the high point on the floor/ground using a level. Place a full size panel against the wall and mark the height. Draw a level line the length of the wall.

Install Corner Piece (optional)

Step 4

Install Corner Piece (optional)

If you are using corner pieces as part of your project, the first corner should be installed prior to starting the first row of the panel installation.

Interlocking corners: (Figure A) Install it and the panels by following Step 6 through Step 8, skipping Step 5 for the panels.

Flush corners: (Figure B) Install the corner by following Step 6 through Step 8. The panels will then need to be trimmed as shown in Step 5.

Trim First Panel

Step 5

Trim First Panel

Tools:

  • Pencil
  • Tape Measure
  • T-square
  • Wood Cutting Saw with Finish Blade
NOTE: Skip if installing interlocking corners.

For all panels except Chevron, River Rock & Fieldstone:

  1. Turn the panel over on a soft surface and mark where you intend to cut the panel. Trim the panel, using a wood cutting saw with a finish blade.
  2. We recommend cutting off at least ¼ of the panel to minimize waste.
  3. The slot side will be used first. Reserve the finger side for use later in the project.

Trim First Panel (continued)

Step 5 (continued)

Trim First Panel

For River Rock and Fieldstone panels:
NOTE: These styles will not have staggered seams.

  1. Determine the number of panels needed to run the length of the first row.
  2. Trim the bottom off each panel so that they will sit flush with the floor/ground.
  3. Trim the fingers off the first panel.

Trim First Panel

Step 5 (continued)

Trim First Panel

For Chevron (vertical installation)
NOTE: This style will not have staggered seams.

  1. We recommend aligning the installation so that the peak of a panel is centered on the wall.
  2. Find and mark the center of the wall.
  3. Determine the number of panels needed to run the length of the wall.
  4. Trim the bottom off of each panel so that they will sit flush with the floor/ground.
  5. Trim the leftmost panel such that when the panels are installed the center of a panel aligns with the center of the wall.
  6. Install the rest of the panels before trimming the last panel in the run.

Apply Adhesive

Step 6

Apply Adhesive

Tools:

  • Tack Cloth
  • Great Stuff Applicator Gun
  • Great Stuff Pro Construction Adhesive
  • Disposable gloves

Wipe the back of the panel with a tack cloth to remove debris.

Wearing gloves and following the instructions on the Great Stuff Pro™ Construction Adhesive canister, turn the panel over and apply beads of Great Stuff Pro™ Construction Adhesive to the panel in vertical lines starting 2” from the edge and in 6” increments along the interior of the panel, and a dab on the back of each panel finger. When applying to metal buildings ensure that the adhesive beads align with any embossed patterns in the cladding.

Adhere Panel to Wall

Step 7

Adhere Panel to Wall

Tools:

  • Level
  1. Use a slight twisting motion to ensure good contact.
  2. Ensure panel is level, lines up with the level line drawn in Step 3 and plumb with the edge of the wall.

Add Adhesive and Caulk

Step 8

Add Adhesive and Caulk

Tools:

  • Clean Cloth
  • Caulk Gun
  • Color Coordinating Textured Caulk
  • Loctite PL 3X
  1. Add adhesive to the lip of the panel about 1” from the face.
  2. Also apply a bead of textured caulk where the face meets the panel. Caulk must be added during this step. Adding caulk later will not protect against water and result in a less realistic appearance.
  3. Use a damp cloth to remove any excess adhesive or caulk.

Repeat Steps 6–8

Step 9

Repeat Steps 6–8

Tools:

  • Clean Cloth
  • Caulk Gun
  • Color Coordinating Textured Caulk
  • Loctite PL 3X
  1. Butt the panels tightly together while following the level line. Dry fit each panel before applying adhesive to ensure it fits flush.Trim if necessary. The last panel on the row will have to be trimmed from the finger side of a panel.
  2. Wipe off any excess caulk or adhesive with a damp cloth before it dries.

HINT: Before cutting a full size panel, check to see if a previously cut panel can be used to finish the row.


Start Next Row

Step 12

Start Next Row

Tools:

  • Caulk Gun
  • Loctite PL 3X
  • Wood Cutting Saw with Finish Blade
  • Pencil
  • Chalk Line / Laser
  • Level
  1. For multiple rows, start the next row directly above the first panel, taking care to offset the seams (does not apply to River Rock, Fieldstone or Chevron panels). Panels are designed to create a shiplap joint.
  2. Before installing each panel on the next row apply adhesive to the top lip of the panel below. Take care when placing the panel to ensure a tight fit with the panel below.

Touch-Up As Needed

Step 12

Touch-Up As Needed

Tools:

  • Water
  • Touch-Up Kit
  • Paint Brush
  • Clean Cloth
  • Cotton Swabs
  • Caulk Gun
  • Color Coordinating Textured Caulk
  1. Add a bead of caulk to seal any mitered joints and where a panel butts against another surface (like an adjoining wall).
  2. Add caulk to fill in voids, gaps and holes from screw heads. Carefully blend before it dries.
  3. If your touch-up kit contains a base coat, use a cotton swab to apply a light layer of the base coat and allow it to dry completely (about 30 minutes).
  4. Using a paint brush, apply the appropriate paint then dab with a soft cloth to blend and allow to dry completely (about 30 minutes).
  5. If your touch-up kit contains a wash, apply the wash using a paint brush and dab with a soft cloth to blend. If the bottle is labeled “wash concentrate” add tap water to the neck of the bottle, screw the lid back on and shake to mix before using.

HINTS:

  • If you need to mix colors to achieve the desired shade, we recommend doing so on a piece of scrap material.
  • Paint can be thinned by adding water.
  • Start with lighter colors.